Coatings

Green Sphere Energy LLC

Protective Overcoat with Ceramic-Metal Surface Coatings

Depending on the specific application, surfaces can be further protected using Ceramic-Metal Surfacing Coating or Ceramic-Metal Ultra Flow, a self-leveling, high-performance coating designed for industrial environments.
Engineered with Nano Molecular Bonding Technology, these coatings offer superior adhesion and creep resistance, ensuring long-lasting protection under extreme conditions.

Key Features:
  • Exceptional resistance to abrasion, cavitation, erosion, and corrosion
  • High resistance to a broad range of chemicals
  • Prevents bi-metallic corrosion and structural degradation
  • Reinforced with Silicon-Steel alloy for enhanced mechanical strength
  • Provides a durable, smooth, and highly protective finish
  • Designed for long-term performance in demanding applications
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Applications Include:
  • Condensers: Tube sheets, water boxes, and end covers
  • Cooling and Condensate Systems Pumps: Centrifugal, turbine, and vacuum systems
  • Flow Components: Valves, flanges, elbows, T-pieces, impellers, and propellers
  • Industrial Equipment: Heat exchangers, tanks, process vessels, and gas scrubbers
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Green Sphere Energy LLC

Surface Protection with Advanced Ceramic-Metal Coating Technology

Surfaces affected by abrasion, erosion, or corrosion can be effectively restored and protected using advanced ceramic-metal composite repair systems. These coatings offer exceptional resistance not only to erosion and corrosion but also to impingement, cavitation, entrained particles, and bi-metallic corrosion.

Incorporating nano-molecular bonding technology, the coating delivers superior adhesion and resistance to mechanical stress, ensuring long-term durability.

Key Features:
  • Outstanding resistance to abrasion, erosion, and corrosion
  • High chemical resistance across a wide range of aggressive substances
  • Nano-ceramic fillers enhance surface hardness and wear resistance
  • Silicon-steel alloy improves the mechanical strength of the coating
  • Nano fillers create an ultra-smooth, abrasion-resistant finish, promoting efficient fluid flow ("roll-round" effect)
  • Easy application with a short-bristle brush or roller
  • Designed for extended service life
  • Typical Applications
  • Centrifugal, turbine, and vacuum pump components
  • New and in-service equipment exposed to harsh environments
  • Pump casings, impellers, and fan blades
  • Heat exchangers, tube sheets, and water circulation systems
  • Abrasion-resistant lining for butterfly and gate valves
  • Internal surfaces of tanks and process vessels
  • Gas scrubbers and similar industrial equipment
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